초록

본 사업의 목적은 해양플랜트 기자재의 국산화를 지원할 수 있는 인프라를 구축하고,해양플랜트 산업의 국제경쟁력 제고를 위해 관련 핵심역량을 확보하는 것이다.
▪ 해양플랜트산업지원센터의 구축 및 운영 기본계획 수립
▪ 해양플랜트 산업화 기술개발 및 지원을 위한 인프라 구축
▪ 해양플랜트 설계 및 엔지니어링 관련 핵심역량을 확보하기 위한 기반기술 연구
▪ 해양플랜트산업지원센터 중장기 운영계획 수립

( 출처: 보고서 요약서 4p )

Abstract ▼

Purpose & Contents
The purpose of this project was to establish an infra for supporting localization of offshore equipment and to ensure core competencies to enhance international competitiveness. This project conducted the following:(1) Establish a basic plant for construction and operation of O

Purpose & Contents
The purpose of this project was to establish an infra for supporting localization of offshore equipment and to ensure core competencies to enhance international competitiveness. This project conducted the following:(1) Establish a basic plant for construction and operation of Offshore Equipment Research Center (2) Establish an infrastructure to develop and support offshore industrialization (3) Research a fundamental technology to secure core competencies related to design and engineering of an offshore installation (4) Establish mid and long-term operational plan for Offshore Equipment Research Center.

Results
(1) A test/certification support system for equipment, a comprehensive training system and an education program for the professional workforce, and building technical cooperation and an information service system were built or conducted to establish a basic plant for construction and operation of Offshore Equipment Research Center.
Test techniques for equipment of a drillship and FPSO (Floating Production Storage and Offloading Unit) were developed, and a test certification system based on international standards was established in the development of test/certification support system for equipment.
Additionally, international and industrial standards related to the reliability of offshore equipment were analyzed. A detailed program for professional workforce was developed and the program was conducted and evaluated in a comprehensive training system and an education program for professional workforce. The plan for the effective information system and the way to link the related organizations were proposed in technical cooperation and an information service system.

(2) A comprehensive research center, a multipurpose test building, and a welfare center were constructed on the 235,000 ㎡ site of the Geoje island for Establishing an infrastructure to develop and support offshore industrialization. The total area of the comprehensive research center is 5,842 ㎡ and five stories above the ground. The comprehensive research center has a laboratory, an administrative room, a facility management room, an industrial policy analysis room, a business planning room, an education and training system development room, and an education and training room. The total area of the multipurpose test building is 1,240 ㎡ and one story. The total area of the welfare center is 591 ㎡ and two stories. Additionally, it contains a polar environmental performance test facility and MTS test facility for testing of domestic equipment. Polar environmental test performance facility is designed for the performance test of equipment used in the polar environment and it is possible to make polar temperature up to -65 ℃. The size is 15m (L) x 10m (w) x 5m (H). The MTS test facility tests material properties and life-span in cryogenic and high-temperature environments and can be tested at temperatures down to -170℃ and up to 300 ℃.

(3) Risk-based safety assessment/management technology and simulation-based equipment/system verification technology were studied in research a fundamental technology to secure core competencies related to design and engineering of an offshore installation.
Risk-based safety assessment/management technology is a methodology to manage safety during the whole life cycle. We studied how to systematically consider safety in offshore plant design and engineering. ‘Lifecycle Safety Assessment and Management System Model’ was established and applied to the Floating Bunkering Terminal(FLBT) Project. Simulation-based equipment/system verification technology is reliability evaluation and verification technologies for hardware and software based safety-related systems. Industry standards related to safety functions were analyzed, and the guidelines were proposed.

(4) A demand survey for facilities/equipment utilization was conducted, and the plans for the design/engineering support for offshore equipment was built in the establishment of mid and long-term operational plan for Offshore Equipment Research Center. A study on the way to build the information system through domestic and overseas case studies and developed test and evaluation methods for offshore equipment. A test certification system that can be used jointly was studied.
Cooperation plans and a training program for professional manpower were established.

Expected Contribution
By using the facilities built through this project, we conducted the performance test of the domestic offshore equipment to prevent the leakage of national money and to increase the convenience of domestic offshore companies. The established core technologies for offshore design and engineering have contributed to the improvement of domestic offshore design and engineering technology and the development of their own technological capabilities. This project provides customized education and training to industrial manpower through comprehensive training system and technical cooperation and information service system. We will enhance the competitiveness the competitiveness of the offshore plant equipment industry by supporting the necessary technologies and the network.

( 출처: SUMMARY 7p )

목차 Contents

• 표지 ... 1
• 제 출 문 ... 3
• 보고서 요약서 ... 4
• 요 약 문 ... 5
• SUMMARY ... 7
• CONTENTS ... 9
• LIST OF TABLE ... 12
• LIST OF FIGURE ... 15
• 목차 ... 21
• 표목차 ... 24
• 그림목차 ... 27
• 1장 연구개발 과제의 개요 ... 33
• 1 절 연구의 목적 및 필요성 ... 35
• 1. 연구개발의 목적 ... 35
• 2. 연구사업의 필요성 ... 36
• 2 절 연구의 내용 및 범위 ... 38
• 1. 연구개발의 최종목표 ... 38
• 2. 연차별 연구개발 목표 및 내용 ... 38
• 2장 국내외 기술개발 현황 ... 43
• 1 절 국외 기술, 산업동향 ... 45
• 1. 해양플랜트 국외 기술 및 산업동향 ... 45
• 2. 해양플랜트 기자재 국외 기술 및 산업동향 ... 45
• 2 절 국내 기술, 산업동향 ... 46
• 1. 일반 현황 ... 46
• 2. 설계/엔지니어링 기술 현황 ... 47
• 3. 기자재 분야 기술 및 산업 현황 ... 47
• 3장 연구개발수행 내용 및 결과 ... 49
• 1 절 해양플랜트산업지원센터 구축 ... 51
• 1. 사업배경 ... 51
• 2. 사업개요 ... 56
• 3. 사업부지 검토 ... 58
• 4. 건축허가 및 건축물 사용승인 ... 62
• 5. 설계과정 검토 사항 ... 63
• 6. 건축계획 ... 76
• 7. 토목계획 ... 105
• 8. 시공일반 ... 118
• 9. 토목공사 ... 126
• 10. 건축공사 ... 138
• 11. 공사관리 ... 163
• 12. 품질관리 ... 175
• 13. 안전관리 ... 178
• 14. 종합평가 ... 180
• 2 절 해양플랜트산업지원센터 연구장비 구축 ... 181
• 1. 다목적시험동 HOIST식 천장 크레인 20톤 제작 및 설치 ... 181
• 2. 극지환경성능시험설비 제작 및 설치 ... 185
• 3. 500kN 초저온/고온 동적피로시험설비 구축 ... 229
• 3 절 해양플랜트 설계/엔지니어링 기반기술 확보 및 적용 ... 239
• 1. 생애주기 안전관리 체계 개발 ... 239
• 2. 미국의 해양플랜트 안전환경관리체제(SEMS)의 주요 내용 및 시사점 ... 241
• 3. 위험도 기반 해양플랜트 안전성평가/검증기술 ... 245
• 4. 시뮬레이션 기반 장비/시스템 신뢰성 평가기술 ... 251
• 5. Integrated Software Quality Management/System Verification(ISQM/SV) ... 258
• 6. Fire & Gas Monitoring System 시뮬레이션 기반 장비/시스템 적용 검토 ... 261
• 7. CO2 중간저장시설 storage tank의 안전계기시스템 설계 및 검증 ... 265
• 4 절 해양플랜트 기자재 시험평가를 위한 표준화 체계 연구 ... 277
• 1. 해양플랜트 기자재 분류 및 표준 분석 ... 277
• 2. 시추기자재 분야 시험평가 기법 ... 285
• 3. FPSO 기자재 분야 시험평가 기법 ... 312
• 5 절 해양플랜트 기자재 국산화/상용화를 위한 인증체제 가이드라인 개발 ... 333
• 1. 해양플랜트 적용 기준(NORSOK 등)조사/분석 ... 333
• 2. 인증 표준화를 통한 납품 지원 시스템(초안) 개발 ... 345
• 3. 신뢰성 기반 인증체제 연구 ... 360
• 4. 해양플랜트 기자재 인증체제를 위한 가이드라인 개발 ... 398
• 6 절 정보화 시스템 구축 ... 407
• 1. 조선해양산업 환경분석 및 정보화 전략 도출(1차년도) ... 407
• 2. 정보화 추진과제 및 목표모델 수립(2차년도) ... 435
• 3. 정보시스템 구축 통합이행계획 수립(3차년도) ... 463
• 7 절 전문인력 종합교육 체계구축 ... 491
• 1. 전문인력 교육훈련 지원체계 구축을 위한 현황파악 및 기본계획 수립 ... 491
• 2. 전문인력 교육프로그램 프로토타입 개발 ... 515
• 3. 전문인력 종합훈련체계화 및 교육훈련프로그램 평가 ... 533
• 4장 목표달성도 및 관련분야에의 기여도 ... 551
• 1 절 연구목표 달성도 ... 553
• 1. 정량적 성과목표 및 달성도 ... 553
• 2. 계량형 목표 달성도 ... 556
• 2 절 관련분야에서의 기여도 ... 557
• 1. 기술적인 측면 ... 557
• 2. 경제∙산업적인 측면 ... 558
• 3. 산∙학∙연 협동연구 사업 ... 559
• 5장 연구개발결과의 활용계획 ... 561
• 1 절 연구결과 활용 계획 ... 563
• 2 절 활용에 따른 기대효과 ... 564
• 6 장 연구 과정에서 수집한 해외 과학기술 정보 ... 566
• 7 장 연구개발성과의 보안등급 ... 567
• 8 장 국가과학기술종합정보시스템에 등록한 연구시설·장비 현황 ... 568
• 9 장 연구개발과제 수행에 따른 연구실 등의 안전 조치 이행 실적 ... 572
• 10 장 연구개발과제의 대표적 연구 실적 ... 573
• 11 장 참조 문헌(Reference) ... 574
• 부 록 ... 577
• 끝페이지 ... 625