[논문]와이어 하네스 단선 단락 선별을 위한 디지털 고장 검출 시스템 개발

김아란; 박재완; 김하선; 정재훈; 김선영

doi:10.7839/ksfc.2023.20.4.140

[국내논문] 와이어 하네스 단선 단락 선별을 위한 디지털 고장 검출 시스템 개발
Development of Digital Fault Detection Systems for Screening Open and Short of Wire Harness 원문보기

드라이브ㆍ컨트롤 = Journal of drive and control, v.20 no.4, 2023년, pp.140 - 149

김아란 (Department of Mechanical Engineering, Kunsan National University) , 박재완 (Jaehyun Innovation Technology Company Limited) , 김하선 (Department of Mechanical Engineering, Kunsan National University) , 정재훈 (School of Software, Kunsan National University) , 김선영 (School of Mechanical Engineering, Kunsan National University)

Abstract ▼ AI-Helper

Wire harness is a component for efficient control when electronic parts are required such as construction machinery and electric vehicles. With emerging issues such as autonomous driving and automation in construction, a wire harness composed of multiple cables has become an essential part because more electronic parts are required. However, when a wire harness failure occurs, systems can be stopped, accidents can occur, and economic damage can be significant. Therefore, in this paper, we developed a digital fault screening system that could easily and quickly diagnose faults in the wire harness. The principle of the developed system was to sequentially send pulse signals to the wire harness and use returned signals to perform fault detection. As a result of diagnosing faults using the developed failure detection system, a detection accuracy of 99.9 % was confirmed through the experiments.

주제어

표/그림 (14)

그림 Fig. 2 Detection result of insulation failure using insulation resistance meter
그림 Fig. 3 Detection result of open using multimeter
그림 Fig. 4 Detection result of short using multimeter
그림 Fig. 1 Types of cable faults (a) insulation failure (b) open (c) short
그림 Fig. 5 Main idea
그림 Fig. 6 common ground short
그림 Fig. 7 Block diagram of hardware design
그림 Fig. 8 Designed main board
그림 Fig. 9 Initial screen of monitoring software
그림 Fig. 10 Data map
그림 Fig. 11 Prototype of digital fault detector
그림 Fig. 12 Targets of fault detection
그림 Fig. 13 Targets of fault detection
표 Table 1 Testing result of targets

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