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Abstract AI-Helper 아이콘AI-Helper

The objective of this study is to obtain detailed information for the micro fabrication of lead frames by applying spray technology to wet etching process. Wet etching experiments were performed with different etching parameters such as injection pressure, distance from nozzle tip to etched substrat...

주제어

AI 본문요약
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제안 방법

  • Etching characteristics and spray characteristics were investigated for various parameters of etching and spray such as injection pressure, distance from nozzle tip, nozzle pitch and the property of liquid. The correlations between etching characteristics and spray characteristics were analyzed.
  • Furthermore, because the spray characteristics vary with injection pressure, the distance from nozzle tip and the nozzle pitch, it was necessary to investigate the influence of spray characteristics on etching factor.
  • of liquid. The correlations between etching characteristics and spray characteristics were analyzed. The results are summarized as follows :
  • Two nozzles were established in the same position and the nozzle pitches (p) were set to 60, 90 and 120 mm, respectively. The spray characteristics such as the axial velocity, Sauter Mean Diameter (SMD)and impact force were analyzed for 5000 droplets collected in spray cross-section.
  • When the echant is sprayed, the quality and productivity of lead frame are determined by the spray system and spray characteristics of etchant. Therefore, it is necessary to study not only the effect of dominant etching parameters on the etching characteristics such as etching rate and etching factor, but also the correlation between the spray characteristics and the etching characteristics.

대상 데이터

  • An alloy 42 sheet with 150 “m thick was used as the metallic substrate for lead frames. The test pattern comprised a group of line/space chart with the pitch width of 160 //m and the slot width in the developed photoresist stencil of 20 m. The injection pressures (Pi) were 0.

데이터처리

  • R2 has a range of 0eR2< 1 and the regression equation is the most significant in the case of R2=l. The significance of regression is statistically evaluated by testing the hypothesis 5=0 using a F-test.
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참고문헌 (11)

  1. Abate, K., 2000, 'Photochemical Etching of Metals,' Metal Finishing, Vol. 98, No. 6, pp. 414-417 

  2. Allen, D. M., 1986, 'The Principles and practice of Photochemical Machining and Photoetching,' Adam Hilger, Bristol and Boston 

  3. Chang, C. T. and Farrell, P. V., 1997, 'A Study on the Effects of Fuel Viscosity and Nozzle Geometry on High Injection Pressure Diesel Spray Characteriatics,' SAE Paper 970353, pp. 235-244 

  4. Choi, Y. C., Jung, J. W. and Kim, D. J., 2001, 'Characteristics of Spray from Pressure-Swirl Nozzle with Different Liquid Properties and Nozzle Geometries,' Trans. of KSME (B), Vol. 25, No. 12, pp. 1813-1820 

  5. Geissler, M., Schmid, H., Michel, B. and Delamarche, E., 2003, 'Selective Wet Etching of Microcontact printed Cu Substrates with Control over the Etch Profile,' Microelectronic Engineering, Vol. 67, pp. 326-332 

  6. Jung, J. W. and Kim, D. J., 2004, 'A Study on Effect of Spray Characteristics on Etching Characteristics in Micro Fabrication System,' Trans. of KSME (B), Vol. 28, No. 1, pp. 109-117 

  7. Jung, J. W., Kim, Y. J. and Kim, D. J., 2004, 'Correlation Between Spray Characteristics and Etching Characteristics in Twin Spray,' Trans. of KSME (B), Vol. 28, No. 4, pp. 449-455 

  8. Sdiahmed, M. M., Brown, R. B. and Darvishvand, M., 1999, 'Drop-Size/Velocity Correlations at Formation of Sprays from Fan Nozzles,' Transactions of the ASAE, Vol. 42(6), pp. 1557-1564 

  9. Sundaram, K. B., Sah, R. E., Baumann, H., Balachandran, K. and Todi, R. M., 2003, 'Wet etching Studies of Silicon Nitride Thin Films Deposited by Electron Cyclotron Resonance Plasma Enhanced Chemical Vapor Deposition,' Microelectronic Engineering, Vol. 70, pp. 109-114 

  10. Ueda, R., Toki, S., Tanizaki, Y., Sugiutra T. and Asakura, S., 1994, 'Principles of Photoetching in the Fabrication of Fine-Pitch Lead Frames,' Metal finishing, Vol. 92, No. 1, pp. 29-31 

  11. Visser, A. and Buhlert, M., 2001, 'Theoretical and Practical Aspects of the Miniaturization of Lead Frames by Double Sided Asymmetrical Spray Etching,' Journal of Materials Processing Technology, Vol. 115, pp. 108-113 

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