[논문]Grain structure control during metal 3D printing by high-intensity ultrasound

Todaro, C. J.; Easton, M. A.; Qiu, D.; Zhang, D.; Bermingham, M. J.; Lui, E. W.; Brandt, M.; StJohn, D. H.; Qian, M.

doi:10.1038/s41467-019-13874-z

[해외논문] Grain structure control during metal 3D printing by high-intensity ultrasound 원문보기

Nature communications, v.11 no.1 = v.11, 2020년, pp.142 -

Todaro, C. J. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , Easton, M. A. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , Qiu, D. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , Zhang, D. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , Bermingham, M. J. (Centre for Advanced Materials Processing and Manufacturing (AMPAM), School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, QLD 4072 Australia) , Lui, E. W. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , Brandt, M. (Centre for Additive Manufacturing, School of Engineering, RMIT University, Melbourne, VIC 3000 Australia) , StJohn, D. H. (Centre for Advanced Materials Processing and Manufacturing (AMPAM), School of Mechanical and Mining Engineering, The University of Queensland, St Lucia, QLD 4072 Australia) , Qian, M. (Centre for)

Abstract ▼ AI-Helper

Additive manufacturing (AM) of metals, also known as metal 3D printing, typically leads to the formation of columnar grain structures along the build direction in most as-built metals and alloys. These long columnar grains can cause property anisotropy, which is usually detrimental to component qualification or targeted applications. Here, without changing alloy chemistry, we demonstrate an AM solidification-control solution to printing metallic alloys with an equiaxed grain structure and improved mechanical properties. Using the titanium alloy Ti-6Al-4V as a model alloy, we employ high-intensity ultrasound to achieve full transition from columnar grains to fine (~100 µm) equiaxed grains in AM Ti-6Al-4V samples by laser powder deposition. This results in a 12% improvement in both the yield stress and tensile strength compared with the conventional AM columnar Ti-6Al-4V. We further demonstrate the generality of our technique by achieving similar grain structure control results in the nickel-based superalloy Inconel 625, and expect that this method may be applicable to other metallic materials that exhibit columnar grain structures during AM.3D printing of metals produces elongated columnar grains which are usually detrimental to component performance. Here, the authors combine ultrasound and 3D printing to promote equiaxed and refined microstructures in a titanium alloy and a nickel-based superalloy resulting in improved mechanical properties.

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[해외논문] Grain structure control during metal 3D printing by high-intensity ultrasound 원문보기

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