초록

● 무가선 저상트램 차량개발 과제의 마지막 차년도로 공장내 완성차 시험 및 시험선 이송, 설치, 시험선 기능시험과 신뢰성 시험을 실시함.
● 시험선에서 기능시험 및 연속주행시험을 통하여 개발차량의 신뢰성을 확보함
- 주관 : 개발 차량의 완성차시험 및 시험선 기능시험/신뢰성 시험 완료
- 공동 : 개발 구성품에 대한 제작, 시험완료 및 차량 장착하여 성능시험 완료

Abstract ▼

Ⅳ. Result of research and evelopment.
- 1st Year
Low-floor Tram development(Hyundai Rotem-supervision)
1st Year
•Decision on primary specification of Low-floor Tram.
•Definition of system specification of Low-floor Tram.
•Overseas technical cooperation and existing vehicle examinat

Ⅳ. Result of research and evelopment.
- 1st Year
Low-floor Tram development(Hyundai Rotem-supervision)
1st Year
•Decision on primary specification of Low-floor Tram.
•Definition of system specification of Low-floor Tram.
•Overseas technical cooperation and existing vehicle examination for vehicle concept design.
•Drawing up vehicle general drawing.
•Analysis and review design concept about Low-floor Tram trends of leading overseas companies.
•Drawing up industrial design.
•Calculation of vehicle weight.
•Drawing up Vehicle system basic design based on specification and concept design plan.
•Devising regulation and Standard.
Small-sized/high performance air conditioner development(KB Autotech-collaboration)
1st Year
•Reviewing standard related to HVAC of rolling stock.
•Bench-marking similar product of other overseas companies.
•Forecasting cooling of Vehicle.
•Drawing up a product external appearance.
•Discussion on installation plan in vehicle.
•Writing up HVAC product control plan.
•Drawing up HVAC circuit diagram.
Light Weight/High strength seat development(DaeWonKangUp-collaboration)
1st Year
•Understanding the present state of light-weight seat technically.
•Understanding the present state of other overseas companies technically.
•Decision on seat design concept.
•Primary design of seat.
•Reviewing technical specification document of seat.
Highly efficient braking system and pantograph development(YuJin Industrial-collaboration)
1st Year
•Analysis of overseas standards on Tram(BOStrab, EN13452).
•Writing up Piping diagram on hydraulic braking system applied to Tram.
•Writing up the list of required parts.
•Drawing up parts related to hydraulic braking system.
•Drawing up general drawing of pantograph.
Light Weight/High Reliability door development(DuANI-collaboration)
1st Year
•Plan to avoid existing patents by 15 papers and 80 overseas patents analysis related to.
•Analysis and concept design about main electric equipment in door system accessory.
•Predicting problems of engine mechanism and how to solve in first concept design step.
High performance and multi-function Passenger Address and Display Information System development(Korea Telecommunication-collaboration)
1st Year
•Analysis of system Requirements.
•Reviewing the technical system standards.
•Drawing up circuit design drawings, software diagrams, mechanical design drawings, interface diagrams.
Dynamic feature Analysis of Low-floor bogie(KRRI-collaboration)
1st Year
•Examination and analysis about examples related to Low-floor Tram and Low-floor Bogie.
- Examination about the basis related to dynamic behavior and ride quality.
- Numerical analysis about concept of each vehicle which is concept designed.
- 2nd year
Low-flow Tram development (Hyundai Rotem-supervision)
2nd Year
•Design review
•Detail drawings of the vehicle systems
•Writing up technical document, design verification and engineering analysis (structure/fatigue/dynamics/noise)
•Component orders (Carbody, Bogie, Electrical equipment, Synaptic device, Braking, Vehicle detection, Control device)
•Component performance test.
•Vehicle manufacture started.
•Jig design and manufacture.
•Carbody sub-ass'y manufacture by machine
•Carbody manufacture started.
•Manufacture shedule plan (including Components and vehicle schedule)
•Planning for performance evaluation (including test items and standards)
Small-sized/high performance air conditioner development(KB Autotech-collaboration)
2nd Year
•Detailed design of air conditioning unit frame
•Development of evaporator heat exhanger, condenser and heat exchanger parts.
•Purchase of a prototype manufacture parts.
Light Weight/High strength seat development(DaeWonKangUp-collaboration)
2nd Year
•Material ientified through analysis of technical data collection.
•Understanding the present state of other overseas companies technically.
•Review of the light-weight structure design.
•Light-weight design of a seat mounting structure.
•3D Modeling design
•Requirements for the design review.
•Structural analysis identified.
•Technical review of the concept lay-out.
•Static strength analysis of the prctice.
Highly efficient braking system and pantograph development(YuJin Industrial-collaboration)
2nd Year
•Determining requirements for a development model.
•Confirmation of general drawing and standard documents.
•An interface to external devices.
•Manufacture of prototypes (Driving bogie)
•Prototype for the type test progresses.
•Submit test report
Light Weight/High Reliability door development(DuANI-collaboration)
2nd Year
•Design of the door engine (single/double leaf, screw driving).
•Procurement of materials.
•Sub-assembly and Product parts for inspection.
•Manufacture test bed and Inatallation of Mock-up
High performance and multi-function Passenger Address and Display Information System development(Korea Telecommunication-collaboration)
2nd Year
•Wiring diagrams, Component drawings, Specification
•PCB for the ICCP and other equipments.
•Description of product / Procurement of materials
Dynamic feature Analysis of Low-floor bogie(KRRI-collaboration)
2nd Year
•Stop task
- 3rd Year
Low-flow Tram development (Hyundai Rotem-supervision))
3rd Year
•Component manufacturing[Carbody, Bogie, Electrical Equipment, Synaptic device, Braking, Vehicle detection and Control device etc]
•Component performance test
•Manufacturing 5 module carbody
•Manufacturing bogie frame for testing and massive production
•Painting
•Assembly
•Interface Train and Components
•Completing to develop the Low-Flow Tram
•Testing final vehicle in the manufacturing plant
Small-sized/high performance air conditioner development (KB Autotech-collaboration)
3rd Year
•Manufacturing HVAC prototype for testing
•Unit test
•Manufacturing, Performance testing, Packing/Delivery
•Noise and operating test at the Low-Flow Tram
Light Weight/High Strength seat development (DaeWonKangUp-collaboration)
3rd Year
•Developing new seats materia
•Obtain a patent for a seat
•Structural analysis for each type of seat
•Manufacturing Seat Ass'y for 5 modules
① FIX TYPE-1 : 14 set
② FIX TYPE-2(LH/RH) : 8 set
③ FIX TYPE-3 : 24 set
④ FOLDING TYPE : 6 set
⑤ DRIVER SEAT : 2 set
Highly efficient braking system and pantograph development (YuJin Industrial-collaboration)
3rd Year
•Type test for Low-Flow Tram
•Type test for running
•Trial trips for Low-Flow Tram
•Reviewing the tested calculation
Light Weight/High Reliability door development (DuANI-Collaboration)
3rd Year
•Manufacturing door engine & pannel (Double/single leaf)
•Manufacturing DCU
•Completing component type test by test-bench
•Completing component performance test
•Assemble the door system (Double/single leaf)
•Testing Low-Flow Tram
High performance and multi-function Passenger Address and Display Information System development (Korea Telecommunication-Collaboration)
3rd Year
•Component modifications for Passenger Address system
•Component modifications for Display Information System
•Component modifications for In-door/Out-door camera/display equipment
•Manufacturing and test for Passenger Address system
•Manufacturing and test for Display Information System
•Manufacturing and test for In-door/Out-door camera/display equipment
•Delivery PA/DI component
•Ready for the Low-Flow Trams test

목차 Contents

• 표지 ... 1
• 제 출 문 ... 3
• 보고서 요약서 ... 5
• 요 약 문 ... 7
• SUMMARY ... 19
• Contents ... 29
• 목 차 ... 31
• 제 1 장 서론 ... 33
• 제 1 절 연구개발 개요 및 필요성 ... 34
• 1. 연구개발 개요 ... 34
• 2. 연구개발 필요성 ... 34
• 제 2 절 연구개발 목표 및 연구내용 ... 35
• 1. 연구개발 목표 ... 35
• 2. 연구목표에 따른 연구내용 ... 36
• 제 2 장 국내․외 기술개발 현황 ... 41
• 제 1 절 해외 저상트램의 기술 및 시장 동향 ... 42
• 1. 해외 기술 동향 ... 42
• 2. 해외 시장 동향 ... 43
• 제 2 절 국내 저상트램의 기술 및 시장 동향 ... 44
• 1. 국내 기술 동향 ... 44
• 2. 국내 시장 동향 ... 47
• 제 3 장 연구개발수행 내용 및 결과 ... 48
• 제 1 절 연구성과 및 실적 ... 49
• 1. 주요 연구 성과 요약 ... 49
• 2. 연구목표치 대비 실적치 ... 55
• 제 2 절 연구 개발 주요 내용 ... 60
• 1. 무가선 저상트램 차량개발(현대로템-주관) ... 60
• 2. 소형/고성능 냉난방장치 개발(갑을오토텍) ... 374
• 3. 경량/고강도 의자 개발(대원강업) ... 416
• 3. 고성능 제동시스템 및 집전장치 개발(유진기공) ... 436
• 5. 경량/고신뢰성 출입문 개발(디유에이엔아이-공동) ... 562
• 6. 고성능/다기능 방송표시기 개발(한국전기통신) ... 636
• 7. 완성차량 시험 결과 ... 699
• 8. 시험선 시험 결과 ... 752
• 제 4 장 연구개발목표 달성도 및 관련분야에의 기여도 ... 806
• 제 1 절 연구목표의 달성도 ... 807
• 1. 연차별 연구개발 목표 및 수행 내용 ... 807
• 2. 연구개발 목표의 달성도 ... 812
• 제 2 절 관련분야에의 기여도 ... 818
• 제 3 절 연구실적 목록 ... 819
• 제 5 장 연구개발결과의 활용계획 ... 821
• 제 1 절 연구성과의 활용 방안 ... 822
• 1. 주요 연구 성과 ... 822
• 2. 연구성과의 활용 방안 ... 822
• 제 2 절 연구성과의 기대 효과 ... 823
• 1. 기술적 측면 ... 823
• 2. 사회, 경제적 측면 ... 823
• 제 6 장 연구개발과정에서 수집한 해외과학기술정보 ... 824
• 제 7 장 참고문헌 ... 830
• 끝페이지 ... 833